A polydimethylsiloxane diaphragm integrated with a sputtered thin film NdFeB magnet

Chao Zhi, Tadahiko Shinshi, Minoru Uehara, Akihiro Matsutani, Isamu Yuito, Teruaki Takeuchi

Research output: Contribution to journalArticle

3 Citations (Scopus)

Abstract

In this paper we propose a MEMS fabrication process that enables a polydimethylsiloxane (PDMS) diaphragm to be integrated with a sputtered thin film permanent magnet (TFPM), which can be used for micro pumps, energy harvesters, tactile display devices and so on. The magnetic performance of the 14.8 μm thick TFPM, consisting of multilayers of 300 nm thick NdFeB and 10 nm thick Ta deposited sequentially, is as high as a conventional bulk NdFeB magnet. However, the high sputtering temperature makes it impossible to deposit the TFPM directly onto the PDMS diaphragm without damaging the PDMS material. The process proposed here involves, firstly, sputtering the TFPM onto a silicon substrate, then coating this with PDMS, and finally etching silicon using XeF2 gas. The high substrate temperature during the XeF2 etching process degraded the magnetic performance of the TFPM and also caused part of the TFPM to become detached from the PDMS layer. The variation in temperature of the substrate during the XeF2 etching process with respect to etching pressure, and the magnetic properties of the TFPM as well as the mechanical ones of the PDMS diaphragm were evaluated experimentally. The substrate temperature can be decreased by reducing the XeF2 etching pressure, thus avoiding both degradation of the magnetic performance of the TFPM and delamination of the TFPM. The results of the evaluation show that the PDMS diaphragm and the TFPM not only remained attached, but also retained their mechanical and magnetic properties.

Original languageEnglish
Pages (from-to)675-681
Number of pages7
JournalMicrosystem Technologies
Volume21
Issue number3
DOIs
Publication statusPublished - 2014

Fingerprint

diaphragms
Polydimethylsiloxane
Diaphragms
permanent magnets
Permanent magnets
Magnets
magnets
Thin films
thin films
Etching
etching
Silicon
Substrates
Sputtering
Magnetic properties
sputtering
baysilon
magnetic properties
Temperature
Harvesters

ASJC Scopus subject areas

  • Electrical and Electronic Engineering
  • Hardware and Architecture
  • Electronic, Optical and Magnetic Materials
  • Condensed Matter Physics

Cite this

A polydimethylsiloxane diaphragm integrated with a sputtered thin film NdFeB magnet. / Zhi, Chao; Shinshi, Tadahiko; Uehara, Minoru; Matsutani, Akihiro; Yuito, Isamu; Takeuchi, Teruaki.

In: Microsystem Technologies, Vol. 21, No. 3, 2014, p. 675-681.

Research output: Contribution to journalArticle

Zhi, Chao ; Shinshi, Tadahiko ; Uehara, Minoru ; Matsutani, Akihiro ; Yuito, Isamu ; Takeuchi, Teruaki. / A polydimethylsiloxane diaphragm integrated with a sputtered thin film NdFeB magnet. In: Microsystem Technologies. 2014 ; Vol. 21, No. 3. pp. 675-681.
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