Development of elasto-viscoplastic constitutive equation for Al-Mg alloy with tensile test in partial solidification

Ryosuke Takai, Akira Matsushita, Shogo Yanagida, Koichiro Nakamura, Makoto Yoshida

    Research output: Contribution to journalArticle

    2 Citations (Scopus)

    Abstract

    In order to predict the hot tearing during DC casting by using thermal stress analysis, constitutive equations in both solid-liquid coexisting and below solidus of alloy are inevitable. However, previous constitutive equations used in hot tearing predictions have no less than one problem as follows. (1) Testing methods of obtaining material constants weren't appropriate. Firstly, elastic strain reversibility was unconfirmed. Secondary, flat distribution of temperature in gauge length of specimen wasn't guaranteed. Thirdly, strain was measured from not local strain but cross head displacement. Fourth, the melt-back phenomenon was unavoidable in partial melting method which was caused by homogenization of segregation structure. (2) Temperature dependence of strain rate sensitivity of stress wasn't considered. (3) Some material constants were not obtained experimentally but guessed. In this study, elastoviscoplastic constitutive equations(Hooke's and Norton's laws)for both partial solidification and below solidus were developed. In order to obtain material constants experimentally, two tensile tests which the problem (1) was solved were conducted using Al-5mass%Mg alloy. They were partial solidification tensile tests(above solidus) and high temperature tensile test with high frequency induction (below solidus). Then, temperature dependence of elastic, viscoplastic properties were investigated and material constants were obtained. Furthermore, they were compared with other previous testing methods.

    Original languageEnglish
    Pages (from-to)310-317
    Number of pages8
    JournalKeikinzoku/Journal of Japan Institute of Light Metals
    Volume63
    Issue number9
    DOIs
    Publication statusPublished - 2013

    Fingerprint

    Constitutive equations
    Solidification
    Temperature
    Testing
    Stress analysis
    Thermal stress
    Gages
    Strain rate
    Casting
    Melting
    Liquids

    Keywords

    • Aluminum alloy
    • Direct-chill casting
    • Elasto-viscoplastic constitutive equation
    • Hot tearing
    • Solidification

    ASJC Scopus subject areas

    • Materials Chemistry
    • Metals and Alloys
    • Mechanical Engineering
    • Mechanics of Materials

    Cite this

    Development of elasto-viscoplastic constitutive equation for Al-Mg alloy with tensile test in partial solidification. / Takai, Ryosuke; Matsushita, Akira; Yanagida, Shogo; Nakamura, Koichiro; Yoshida, Makoto.

    In: Keikinzoku/Journal of Japan Institute of Light Metals, Vol. 63, No. 9, 2013, p. 310-317.

    Research output: Contribution to journalArticle

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    abstract = "In order to predict the hot tearing during DC casting by using thermal stress analysis, constitutive equations in both solid-liquid coexisting and below solidus of alloy are inevitable. However, previous constitutive equations used in hot tearing predictions have no less than one problem as follows. (1) Testing methods of obtaining material constants weren't appropriate. Firstly, elastic strain reversibility was unconfirmed. Secondary, flat distribution of temperature in gauge length of specimen wasn't guaranteed. Thirdly, strain was measured from not local strain but cross head displacement. Fourth, the melt-back phenomenon was unavoidable in partial melting method which was caused by homogenization of segregation structure. (2) Temperature dependence of strain rate sensitivity of stress wasn't considered. (3) Some material constants were not obtained experimentally but guessed. In this study, elastoviscoplastic constitutive equations(Hooke's and Norton's laws)for both partial solidification and below solidus were developed. In order to obtain material constants experimentally, two tensile tests which the problem (1) was solved were conducted using Al-5mass{\%}Mg alloy. They were partial solidification tensile tests(above solidus) and high temperature tensile test with high frequency induction (below solidus). Then, temperature dependence of elastic, viscoplastic properties were investigated and material constants were obtained. Furthermore, they were compared with other previous testing methods.",
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    AU - Yoshida, Makoto

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