Effect of temperature field and mechanical properties of casting on prediction of hot tearing tendency using FEM thermal stress analysis+1

Ryosuke Takai, Tatsuya Tsunoda, Yasutaka Kawada, Rei Hirohara, Toshimitsu Okane, Makoto Yoshida

    Research output: Contribution to journalArticle

    2 Citations (Scopus)

    Abstract

    It is known that hot tearing tendency increases with the increase in the cooling rate of casting during the solidification. As the direct control factors of the hot tearing, the cooling rate dependences of the temperature field of the casting and the mechanical property of alloys in the semisolid state have been implied. However, quantitative evaluation is not clarified yet to show which parameters is more important to predict hot tearing tendency. In this study, through the thermal stress analysis using cooling rate-dependent temperature fields of casting and cooling rate-dependent creep parameters in the semi-solid state, hot tearing tendency was predicted for an AlMg alloy during the solidification. For the prediction, the maximum principal creep strain accumulated during the solidification was used as the indicator of hot tearing tendencies. Then, the hot tearing tendencies were compared with experimental results. As a result, in the cooling rate range of this study which was corresponding to gravity die casting, it was found that the temperature fields are relatively more critical to predict hot tearing tendency than the creep parameters.

    Original languageEnglish
    Pages (from-to)1333-1340
    Number of pages8
    JournalMaterials Transactions
    Volume59
    Issue number8
    DOIs
    Publication statusPublished - 2018 Jan 1

    Fingerprint

    tearing
    stress analysis
    thermal stresses
    Stress analysis
    Thermal stress
    Casting
    tendencies
    Temperature distribution
    temperature distribution
    mechanical properties
    Cooling
    Finite element method
    Mechanical properties
    Solidification
    predictions
    Creep
    cooling
    solidification
    Die casting
    semisolids

    Keywords

    • AlMg alloy
    • Constitutive model
    • Cooling rate
    • Hot tearing
    • Thermal stress analysis

    ASJC Scopus subject areas

    • Materials Science(all)
    • Condensed Matter Physics
    • Mechanics of Materials
    • Mechanical Engineering

    Cite this

    Effect of temperature field and mechanical properties of casting on prediction of hot tearing tendency using FEM thermal stress analysis+1. / Takai, Ryosuke; Tsunoda, Tatsuya; Kawada, Yasutaka; Hirohara, Rei; Okane, Toshimitsu; Yoshida, Makoto.

    In: Materials Transactions, Vol. 59, No. 8, 01.01.2018, p. 1333-1340.

    Research output: Contribution to journalArticle

    Takai, Ryosuke ; Tsunoda, Tatsuya ; Kawada, Yasutaka ; Hirohara, Rei ; Okane, Toshimitsu ; Yoshida, Makoto. / Effect of temperature field and mechanical properties of casting on prediction of hot tearing tendency using FEM thermal stress analysis+1. In: Materials Transactions. 2018 ; Vol. 59, No. 8. pp. 1333-1340.
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    AU - Kawada, Yasutaka

    AU - Hirohara, Rei

    AU - Okane, Toshimitsu

    AU - Yoshida, Makoto

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