Process-independent workstation layout for lean automation

K. Shigematsu, Y. Yamazaki, S. Kato, F. Kojima, Shozo Takata

    Research output: Contribution to journalArticle

    Abstract

    Owing to increasing labor costs, manufacturing companies have placed importance on the implementation of inexpensive automation systems, especially in developing countries. In response to such requirements, we have proposed a lean automation system, wherein the waiting time of the material handling equipment is reduced. This is achieved by grouping the operations and allocating equipment to each operation group. With this design method, the workstations are not necessarily arranged in the order of the process sequence. In this study, we propose a method for optimizing the workstation layout to reduce the equipment transfer distance and to decrease the cost of equipment for each product. To verify the effectiveness of the proposed lean automation system, the method developed herein is applied to an electric engine control unit assembly line.

    Original languageEnglish
    JournalCIRP Annals
    DOIs
    Publication statusAccepted/In press - 2018 Jan 1

    Keywords

    • Assembly automation
    • Design method
    • Line layout

    ASJC Scopus subject areas

    • Mechanical Engineering
    • Industrial and Manufacturing Engineering

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  • Cite this

    Shigematsu, K., Yamazaki, Y., Kato, S., Kojima, F., & Takata, S. (Accepted/In press). Process-independent workstation layout for lean automation. CIRP Annals. https://doi.org/10.1016/j.cirp.2018.04.081