Topology design of two-fluid heat exchange

Heat exchangers are devices that typically transfer heat between two fluids. The performance of a heat exchanger such as heat transfer rate and pressure loss strongly depends on the flow regime in the heat transfer system. In this paper, we present a density-based topology optimization method for a two-fluid heat exchange system, which achieves a maximum heat transfer rate under fixed pressure loss. We propose a representation model accounting for three states, i.e., two fluids and a solid wall between the two fluids, by using a single design variable field. The key aspect of the proposed model is that mixing of the two fluids can be essentially prevented. This is because the solid constantly exists between the two fluids due to the use of the single design variable field. We demonstrate the effectiveness of the proposed method through three-dimensional numerical examples in which an optimized design is compared with a simple reference design, and the effects of design conditions (i.e., Reynolds number, Prandtl number, design domain size, and flow arrangements) are investigated.