TY - JOUR
T1 - 傾 斜 機 能 ラ 亍 イ ス 構 造 に よ る 構 造 体 表 面 の 接 触 反 力 最 適 化
AU - Yanagihara, Kazutaka
AU - Ueno, Akira
AU - Takezawa, Akihiro
N1 - Publisher Copyright:
© 2022 Japan Society for Precision Engineering. All rights reserved.
PY - 2022
Y1 - 2022
N2 - In the contact phenomenon on the die surface during forging, it is essential to equalize the reaction force. In recent years, improvements in additive manufacturing technology have made it possible to form a lattice structure inside a structure. In this study, we aim to achieve uniformity of the surface reaction force at contact by optimizing the combination of lattices inside a structure that mimics a mold. The lattice is treated as a bulk material with effective stiffness, and the effective stiffness is Calculated by the ho mögen i zat i on method. The effective stiffness is calculated using the homogenization method. Multiple types of lattice structures are combined with increasing the range of feasible stiffness. The lattice shape inside the structure is updated by referring to the concept of fully stressed design, in which the proposed design is updated by an updating equation based on arbitrarily set stresses. Finally, a finite element analysis is performed to model the detailed lattice geometry and to verify the performance of the obtained optimal structure. As a result, the gap between the maximum and minimum surface reaction force is less than one-eighth of the conventional design, and it is confirmed that the proposed method is effective in equalizing the surface reaction force.
AB - In the contact phenomenon on the die surface during forging, it is essential to equalize the reaction force. In recent years, improvements in additive manufacturing technology have made it possible to form a lattice structure inside a structure. In this study, we aim to achieve uniformity of the surface reaction force at contact by optimizing the combination of lattices inside a structure that mimics a mold. The lattice is treated as a bulk material with effective stiffness, and the effective stiffness is Calculated by the ho mögen i zat i on method. The effective stiffness is calculated using the homogenization method. Multiple types of lattice structures are combined with increasing the range of feasible stiffness. The lattice shape inside the structure is updated by referring to the concept of fully stressed design, in which the proposed design is updated by an updating equation based on arbitrarily set stresses. Finally, a finite element analysis is performed to model the detailed lattice geometry and to verify the performance of the obtained optimal structure. As a result, the gap between the maximum and minimum surface reaction force is less than one-eighth of the conventional design, and it is confirmed that the proposed method is effective in equalizing the surface reaction force.
KW - additive manufacturing
KW - contact problem
KW - fully stressed design
KW - homogenization method
KW - lattice structure
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U2 - 10.2493/jjspe.88.352
DO - 10.2493/jjspe.88.352
M3 - Article
AN - SCOPUS:85130070683
SN - 0912-0289
VL - 88
SP - 352
EP - 358
JO - Seimitsu Kogaku Kaishi/Journal of the Japan Society for Precision Engineering
JF - Seimitsu Kogaku Kaishi/Journal of the Japan Society for Precision Engineering
IS - 4
ER -