Melting behavior in laser powder bed fusion revealed by in situ X-ray and thermal imaging

Yuki Wakai*, Tomoya Ogura, Shizuka Nakano, Naoko Sato, Satoshi Kajino, Shinsuke Suzuki

*この研究の対応する著者

研究成果: Article査読

抄録

This study investigates the variation of the melting behavior with time during the laser-based powder bed fusion of metals (PBF-LB/M) process using in situ X-ray and thermal imaging. Ti-6Al-4V powder was irradiated by a 200-W fiber laser at one point for 1 s. We classified the melting behavior visually by analyzing the X-ray images and quantitatively evaluated the depression zone depth and length as characteristics of the melt pool and depression zone shapes. Consequently, we elucidated the variation in the melting type with time until the melt pool entered a steady state as follows. Immediately after starting the laser irradiation, the extension velocities of the depression zone length and depth are similar, but a keyhole is generated owing to a decrease in the expansion velocity of the depression zone length. Then, a spherical melt pool floats up and remains in that position. It is considered that the melt pool grows rapidly owing to inhaling the powder around the melt pool and becomes larger than the depression zone length at the height. Therefore, a pore is generated between the powder bed and the bottom of the melt pool. Finally, the melt pool becomes flattened most likely caused by the increasing wettability between the melt pool and around the melt pool. These phenomena occur even by one-point laser irradiation without laser scanning.

本文言語English
ページ(範囲)1047-1059
ページ数13
ジャーナルInternational Journal of Advanced Manufacturing Technology
110
3-4
DOI
出版ステータスPublished - 2020 9 1

ASJC Scopus subject areas

  • 制御およびシステム工学
  • ソフトウェア
  • 機械工学
  • コンピュータ サイエンスの応用
  • 産業および生産工学

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