Numerical and experimental study on residual stress in gray cast iron stress lattice shape casting

Yuichi Motoyama, Hiroki Takahashi, Toshimitsu Okane, Yoya Fukuda, Makoto Yoshida

    研究成果: Article

    5 引用 (Scopus)

    抄録

    The prediction of residual stress in a stress lattice shape casting (stress lattice) has been conducted and discussed by some researchers via the Finite Element Method (FEM). However, most of the previous studies used the first-order tetrahedral element, which has poor analysis accuracy in problems including bending. The use of the first-order tetrahedral element makes the verification of these studies uncertain because the bending deformation essentially occurs in the stress lattice casting. This study first shows that the thermal stress analysis for the stress lattice should use the element that can represent the bending deformation in principle for bending of the thin parts. Second, the simulated residual stress was compared with the measured value. The thermal stress analysis successfully predicted the residual stress of the stress lattice casting with and 11 pct difference. In addition to the prediction of the residual stress, it is important from the viewpoint of the productivity of castings to reveal the effect of the shake-out temperature on the residual stress. However, in the previous studies, conclusions concerning the effect of the shake-out temperature on the residual stress were not consistent (i.e., the one study said the higher shake-out temperature decreased the residual stress, and another study said a higher shake-out temperature increased the residual stress). Therefore, the current study first discusses the reason for the inconsistent conclusions in the previous studies. Second, stress lattice castings were cast and shaken out at various shake-out temperatures. Then, the current study validated the effect of the shake-out temperature on the residual stress. Consequently, the experimental results supported the conclusion of Kasch and Mikelonis that the shake-out at higher temperature contributed to the increase of the residual stress in the casting.

    元の言語English
    ページ(範囲)3261-3270
    ページ数10
    ジャーナルMetallurgical and Materials Transactions A: Physical Metallurgy and Materials Science
    44
    発行部数7
    DOI
    出版物ステータスPublished - 2013

    Fingerprint

    Cast iron
    residual stress
    casts
    Residual stresses
    Casting
    iron
    stress analysis
    Temperature
    thermal stresses
    Stress analysis
    Thermal stress
    temperature
    predictions
    productivity
    finite element method
    Productivity
    Finite element method

    ASJC Scopus subject areas

    • Condensed Matter Physics
    • Metals and Alloys
    • Mechanics of Materials

    これを引用

    Numerical and experimental study on residual stress in gray cast iron stress lattice shape casting. / Motoyama, Yuichi; Takahashi, Hiroki; Okane, Toshimitsu; Fukuda, Yoya; Yoshida, Makoto.

    :: Metallurgical and Materials Transactions A: Physical Metallurgy and Materials Science, 巻 44, 番号 7, 2013, p. 3261-3270.

    研究成果: Article

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