Thermo-elasto-plastic finite element analysis of warping deformation during casting of gray cast iron

Yuichi Motoyama, Shuhei Sekiguchi, Toshimitsu Okane, Makoto Yoshida

研究成果: Article

抄録

Warpage defect is a crucially important difficulty, especially for large or long iron castings. Thermal stress analysis via computer aided engineering (CAE) is an effective means of predicting warpage defect. Nevertheless, no report of the relevant literature has described a study investigating the mechanism of warping deformation by comparison of in-situ measurements of warpage deformation in an iron casting during cooling with results of thermo-elastic-plastic analysis. This study measured warping deformation of a gray cast iron casting composed of thick and thin parts during sand casting. Then the deformation process was elucidated experimentally. Subsequently, based on the experiment results, this study used thermo-elasto-plastic analysis and simulated warping deformation in iron casting. Then the simulation results were compared with actual measurements, which revealed that the analytically obtained results agreed qualitatively with the experimentally obtained measurements of warping deformation. Results demonstrated that the warping deformation of the casting can be predicted with error of not more than 26%. The temperature difference that existed when the whole casting had haven strength caused different thermal contraction of thick and thin parts during cooling, which produced warping deformation of the iron casting.

元の言語English
記事番号116454
ジャーナルJournal of Materials Processing Technology
277
DOI
出版物ステータスPublished - 2020 3

Fingerprint

Cast iron
Casting
Plastics
Finite element method
Cooling
Defects
Computer aided engineering
Stress analysis
Thermal stress
Sand

ASJC Scopus subject areas

  • Ceramics and Composites
  • Computer Science Applications
  • Metals and Alloys
  • Industrial and Manufacturing Engineering

これを引用

Thermo-elasto-plastic finite element analysis of warping deformation during casting of gray cast iron. / Motoyama, Yuichi; Sekiguchi, Shuhei; Okane, Toshimitsu; Yoshida, Makoto.

:: Journal of Materials Processing Technology, 巻 277, 116454, 03.2020.

研究成果: Article

@article{3a89b5a192c94c578dfed62d4e81e8e9,
title = "Thermo-elasto-plastic finite element analysis of warping deformation during casting of gray cast iron",
abstract = "Warpage defect is a crucially important difficulty, especially for large or long iron castings. Thermal stress analysis via computer aided engineering (CAE) is an effective means of predicting warpage defect. Nevertheless, no report of the relevant literature has described a study investigating the mechanism of warping deformation by comparison of in-situ measurements of warpage deformation in an iron casting during cooling with results of thermo-elastic-plastic analysis. This study measured warping deformation of a gray cast iron casting composed of thick and thin parts during sand casting. Then the deformation process was elucidated experimentally. Subsequently, based on the experiment results, this study used thermo-elasto-plastic analysis and simulated warping deformation in iron casting. Then the simulation results were compared with actual measurements, which revealed that the analytically obtained results agreed qualitatively with the experimentally obtained measurements of warping deformation. Results demonstrated that the warping deformation of the casting can be predicted with error of not more than 26{\%}. The temperature difference that existed when the whole casting had haven strength caused different thermal contraction of thick and thin parts during cooling, which produced warping deformation of the iron casting.",
keywords = "Casting, Constitutive equation, Finite element analysis, Thermal stress, Warpage",
author = "Yuichi Motoyama and Shuhei Sekiguchi and Toshimitsu Okane and Makoto Yoshida",
year = "2020",
month = "3",
doi = "10.1016/j.jmatprotec.2019.116454",
language = "English",
volume = "277",
journal = "Journal of Materials Processing Technology",
issn = "0924-0136",
publisher = "Elsevier BV",

}

TY - JOUR

T1 - Thermo-elasto-plastic finite element analysis of warping deformation during casting of gray cast iron

AU - Motoyama, Yuichi

AU - Sekiguchi, Shuhei

AU - Okane, Toshimitsu

AU - Yoshida, Makoto

PY - 2020/3

Y1 - 2020/3

N2 - Warpage defect is a crucially important difficulty, especially for large or long iron castings. Thermal stress analysis via computer aided engineering (CAE) is an effective means of predicting warpage defect. Nevertheless, no report of the relevant literature has described a study investigating the mechanism of warping deformation by comparison of in-situ measurements of warpage deformation in an iron casting during cooling with results of thermo-elastic-plastic analysis. This study measured warping deformation of a gray cast iron casting composed of thick and thin parts during sand casting. Then the deformation process was elucidated experimentally. Subsequently, based on the experiment results, this study used thermo-elasto-plastic analysis and simulated warping deformation in iron casting. Then the simulation results were compared with actual measurements, which revealed that the analytically obtained results agreed qualitatively with the experimentally obtained measurements of warping deformation. Results demonstrated that the warping deformation of the casting can be predicted with error of not more than 26%. The temperature difference that existed when the whole casting had haven strength caused different thermal contraction of thick and thin parts during cooling, which produced warping deformation of the iron casting.

AB - Warpage defect is a crucially important difficulty, especially for large or long iron castings. Thermal stress analysis via computer aided engineering (CAE) is an effective means of predicting warpage defect. Nevertheless, no report of the relevant literature has described a study investigating the mechanism of warping deformation by comparison of in-situ measurements of warpage deformation in an iron casting during cooling with results of thermo-elastic-plastic analysis. This study measured warping deformation of a gray cast iron casting composed of thick and thin parts during sand casting. Then the deformation process was elucidated experimentally. Subsequently, based on the experiment results, this study used thermo-elasto-plastic analysis and simulated warping deformation in iron casting. Then the simulation results were compared with actual measurements, which revealed that the analytically obtained results agreed qualitatively with the experimentally obtained measurements of warping deformation. Results demonstrated that the warping deformation of the casting can be predicted with error of not more than 26%. The temperature difference that existed when the whole casting had haven strength caused different thermal contraction of thick and thin parts during cooling, which produced warping deformation of the iron casting.

KW - Casting

KW - Constitutive equation

KW - Finite element analysis

KW - Thermal stress

KW - Warpage

UR - http://www.scopus.com/inward/record.url?scp=85073563626&partnerID=8YFLogxK

UR - http://www.scopus.com/inward/citedby.url?scp=85073563626&partnerID=8YFLogxK

U2 - 10.1016/j.jmatprotec.2019.116454

DO - 10.1016/j.jmatprotec.2019.116454

M3 - Article

AN - SCOPUS:85073563626

VL - 277

JO - Journal of Materials Processing Technology

JF - Journal of Materials Processing Technology

SN - 0924-0136

M1 - 116454

ER -